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Advanced Near Infrared (NIR) In-Process Measurement of Moisture, Oil, Coatings and Thickness

The MCT460 Transmitter is available in Stand Alone Configuration or System Configuration.

The MCT460 Transmitter Stand-Alone design makes multiple measurements and creates analog, digital and bus outputs directly from the Transmitter as it operates on the processing line.

The MCT460 System design uses a proprietary cable to communicate to an Operator Interface, located away from the processing line. All analog, digital and bus outputs are available at the Operator Interface.

Features & Improvements:

• New micro controller, high performance, dual core architecture. One core dedicated to NIR signal acquisition, the other programmed to manage computations and communications options
• Samples entire NIR signal train for increased measurement accuracy
• Embedded bootloader allows sensor firmware to be upgraded through USB or serial interface
• Filter wheel speed adjustment through software
• Temperature controlled PbS detector for enhanced stability
• Built in cooling panel and Air Purge Assembly
• Ergonomically sound IP67 cast aluminum enclosure

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A Robust, Flexible & Accurate Transmitter

The MCT460-WP remains a total hands-off gauge. Upon installation, simply adjust the zero and put the gauge to work! There is no routine maintenance or re-calibration. Calibration check standards are available for confirmation of long term gauge stability.

Features:

• New micro controller, high performance, dual core architecture. One core dedicated to NIR signal acquisition, the other programmed to manage computations and communications options
• Samples entire NIR signal train for increased measurement accuracy
• Proprietary Filter combination and algorithm for wood products
• Embedded bootloader allows sensor firmware to be upgraded through USB or serial interface
• Ergonomically sound IP67 cast aluminum enclosure
• Temperature controlled PbS detector for enhanced stability
• Built in cooling panel and Air Purge Assembly

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Reliable, Proven, Flexible Design

The MCT460-T is a true stand-alone NIR Transmitter in a IP67 cast aluminum enclosure. A single, proprietary circuit board drives the measurement along with all analog and digital communication. Includes 4-20 mA, 0-10 volts, RS-232/485 or network interfaces such as Ethernet, Profibus, etc. There is no requirement for any intermediary electronics.

The MCT460-T can be configured to connect directly to an Operator Interface. The Operator Interface will power the MCT 460-T Transmitter. All analog, digital and field bus information is generated by the operator interface.

Features:

• Processing electronics upgraded and optimized to improve sensor performance and flexibility
• New micro controller, high performance, dual core architecture. One core dedicated to NIR signal acquisition, the other programmed to manage computations and communications options
• Samples entire NIR signal train for increased measurement accuracy
• USB connectivity
• Embedded bootloader allows sensor firmware to be upgraded through USB or serial interface
• Filter wheel speed adjustment through software
• Improved PbS detector temperature control for enhanced stability in arduous
environments
• Built in data logger for measured constituents and sensor diagnostics
• IP67 cast aluminum enclosure

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Built for difficult processing environments the MCT 466HD NIR Gauge is comprised of a sensor and operator interface combination. Its fundamental function is to provide a reliable and robust measurement in challenging environments.

The MCT466HD is designed for durability: enclosed in stainless steel it is ideal to meet the demands of a difficult processing environment.

Features:

• Resistant to High Temperatures
• Heavy Duty Stainless Steel Enclosure
• Sealed for Wash Down Environments
• Reliable, Continuous Moisture Measurement

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A Reliable, Rugged Moisture Gauge System for the Food Industry

Each MCT466-SF moisture gauge system consists of a stainless steel gauge and a stainless steel Operator Interface. The gauge is normally located over a conveying system and is connected by a proprietary heat resistant cable to the Operator Interface. The Operator Interface produces 4-20mA, 0-10 vdc, RS232/485 outputs, along with bus connections such as Ethernet, Profibus, Modbus, etc.

The MCT466-SF is made up of 5 basic components: a quartz halogen lamp, a filter wheel motor, multiple NIR interference filters in a rotating filter wheel assembly, a Lead Sulfide detector and a single “smart” circuit board. The MCT466-SF is fully modular – each of these components can be replaced in the field within minutes.

Features:

• 316 Stainless Steel enclosure
• Single proprietary heat resistant cable from gauge to Operator Interface
• Stainless Steel Operator Interface with bright, 5.7” Touchscreen Display
• All current, voltage and bus connections located at Operator Interface
• New micro controller, high performance, dual core architecture. One core dedicated to NIR signal acquisition, the other programmed to manage computations and communications options
• Samples entire NIR signal train for increased measurement accuracy
• Embedded bootloader allows sensor firmware to be upgraded through USB or serial interface
• Filter wheel speed adjustment through software
• Temperature controlled PbS detector for enhanced stability
• Built in cooling panel and air purge assembly

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Proven, Reliable Performance

The MCT466 QuikCheck is a reliable and sturdy at-line, NIR Tester for use in harsh manufacturing environments. The MCT466 QuikCheck is routinely used to measure moisture in samples taken from the production line. However, other measurements can be made, including oils, protein, film thickness, coating weights, nicotine and sugars.

QuikCheck Features:

• Bright Touch Screen LCD
• Programmable Turntable automatically rotates
• Rugged Polycarbonate Construction
• Calibration Software included
• Diagnostics available through LCD
• USB for data download to memory stick
• Serial output for printer or bar code reader
• 200 on-board product codes

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The Guardian Scanning Frame System is comprised of three components.
• MCT-460 NIR Transmitter
• Automated Scanning Frame
• PC with Automated Guardian Profile Software

The MCT 460 NIR sensor is mounted on the scanner and is programmed to move continuously across the web.. Both the scanner and the MCT 460 communicate directly with the Guardian Profile Software.


Features:

• Quick disconnect for sensor
• Selection of scanning frame widths from 15cm – 550cm
• Variable speed scanner – maximum speed 15cms per minute
• Wall, cabinet or arm mountable 38cm Flat-Panel Touch Screen Display
• Simple intuitive Operator Interface (The operating system design is intuitive….the menu logically runs through the set up of the gauge and the scanner controller and the Display Settings).
• Moisture and/or coat weight and optional Product Temperature measurement (Multiple measurements from a single sensor providing useful information for better process control without incurring additional installation and maintenance costs. Cross web profile of up to 3 constituents simultaneously).
• Different display options(2-10 scan rolling average live profile, zone averages (1-50) or scan average).
• Measurement Confidence (Robust measurement algorithms combined with dual beam single detector technology result in solid measurement performance).
• Most cost effective NIR scanning system available (The Guardian SFS is the most economical scanning system on the market, and it is ideal for simple coating applications).

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The HHRF is a portable RF Moisture Guage. It is light-weight and easy to manuever and operate. Percentage moisture appears on a bright, easily visible display.


Features:

• Auto Power Down
• Light-weight, Ergonomic Design
• Convenient Standardization
• 10 User Programmable Product Codes

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The RFM – 1000BT is a simple and reliable Radio Frequency Bench Top Moisture Tester. The tester generates a radio frequency fringe field at less then 10MHz. This field penetrates a sample chamber that holds the product being measured for moisture content. RFM – 1000BT conducts non destructive testing and is unaffected by sample color.

Features:

• User Friendly Operation
• Non Destructive Testing
• Varied Applications

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The RFM – 1000 is an RF Moisture Sensor made up of an electrode, an oscillator and digital circuitry. The electrode can be of different lengths up to 48″. The RF – 1000 is not affected by product color changes.


Features:

• Up to 48″ in length
• Fully Digital Electronics
• No Moving Parts
• No Maintenance Required

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Options & Accessories

Please click here to view our full line of available Options and Accessories

Process Sensors offers a quality selection of high performance, non-contact infrared temperature measurement instruments, each designed to provide the manufacturing community with accuracy, outstanding performance and ongoing technical support, all at a reasonable price.

Learn More about Infrared Temperature Sensors